helical bevel gear reducer

The EP Series Helical Bevel Reducer provides unmatched performance, durability, and style flexibility. This unit offers torque capacities up to 20,000 Nm (14,750 ft lbs).
The cat4CAD software allows simple interactive product helical bevel gear reducer selection of the complete gearbox and gear-engine system. Cat4CAD facilitates you in selecting and configuring these products, gives you the opportunity to print out intensive technical data bedsheets, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Insight power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty course F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and better torques in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide a wide variety of design solutions.
UNIBLOCK Housing: For optimum rigidity, universal installation on five sides or with a torque arm.
Worldwide Motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to simply accept brakes, encoders or pressured cooling.
High efficiency motor design available
Innovative self-locking, self-aligning taper shaft engine connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple places (Optional OtN2000)
Double lip seals upon heat treated, plunge floor shafts
Shaft mounting choices include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It is available as gearmotors and a number of reducers with torque capacities up to 119,000 inch pounds. Housing styles include footed, encounter and flanged configurations. Gearmotors can be found in three stage high efficiency designs through 50 HP and single phase to 5 HP. We offer a variety of input and result shaft options. Additionally, you will find fixed and variable rate motors and selection of ratios obtainable in this product offering.
Features
Accommodates input power from ΒΌ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Reduction ratios up to 7,500:1
Helical – bevel – helical gear train offers cost effective high and low speed solutions
Up to 94% efficient
Four input possibilities for all units
Two output flange choices – B5 and B14
Multiple output shaft interfaces
Essential dimensions interchangeable with main competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
DURABLE Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the growing and varying needs of customers, you can expect a wide variety of Helical Bevel Equipment Reducers. The technological content material of our products allows for an extraordinary efficiency/lifespan ratio. The highly versatile Helical Bevel Gear Reducers we provide are successfully found in a vast number of commercial and civil applications. These are B-Series units which offer excellent affordability and result torque/weight ratio, especially due to the fact they need very limited servicing. Besides these, our products can be found in cast iron (sizes 063 to 163) or light weight aluminum (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for motor coupling, IB with input shaft, CB with small motor, PB-fitted for motor coupling with flexible joint
Casing with feet FC, flange SC and universal UC
Power up to 90 kW
Gears hardened and tempered with shaved or floor profile
Gearing with 3 decrease stages
Gleason spiral bevel gear pairs with run-in profile, mounted as second reduction stage for a higher resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-power casings optimized with FEM analysis and input and result flanges of grey cast-iron G200 to ensure best level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, output flange, output shaft, shrink disk, backstop device, protection cover kit, viton oil seals, reinforced result, assemble/disassemble kit
Series EP right position helical bevel equipment motors provide ratios from 8:1 to 160:1 in three levels or up to 10000:1 in five phases. Motors can be found up to 90kW and output torque capability up to 12,300 Nm.
The series EP helical bevel gear motor is designed with integral cast feet for base or end mounting and may be offered with single or double extended output shafts.
Products are also available since shaft mounted or with result flanges and are designed for mounting horizontally or vertically. The devices can also be offered with a bolt on torque reaction bracket and all variants can be found possibly motorised or with an input shaft assembly.
Adding to the brand new selection of Ever-Power helical gear motors this product takes benefit of our a long time of accumulated design knowledge together with the use of top quality materials and parts. The end result is a number of acceleration reducing geared motors providing high load holding capacities, increased efficiency, noiseless running and reliability.
Features of Helical Bevel Gear Motor
Standard motor connection
Capability to fit double essential oil seals, on insight and output shaft as required.
All units are dimensionally interchangeable with additional major manufacturers.
Units are produced and assembled from a family of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be fitted with a backstop module and reducer Devices can be installed with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are used in industries such as chemicals, pharma, packaging, food processing, plastic and automation etc.
Key Features:
Sizes: A40-A50-A70
Obtainable versions: EP – fitted for electric motor coupling, IEP – with input shaft, CEP – with small motor
Cases with feet, flange or universal
Power up to 4,8 Kw
Gears with shaved or surface profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Superb mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in according to DIN 1843
Accessories: torque arm, result flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and composed of Y series motor, helical gear,Arc gear and worm gear. The gears are made of high wear-resisting alloy materials, specially and finely processed.
Advantages:
1: Helical-bevel equipment two-stage reducer
2: Compact framework, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Small design, small volume, great appearance ,and solid capacity to be overloaded.
6: Precise division and wide selection for transmission ratio.
7: The efficiency is up to as high as 96% with low energy usage, strong adaptability and is with the capacity of functioning continually in corrosive or damp environment.
8: All- purpose use, convenient and low-cost maintenance.
9: New seal device, strong adaptability.
10: Varied range of motor combinations, mouting positions and struture projects.