China factory 5000 L/S Zjt-5000 Tri-Lobe Roots Vacuum Pump vacuum pump

Product Description

 

Working principle

Roots vacuum pump is a kind of rotary positive-displacement type of pump. The 2 three-lobe rotors keep a certain gap with the housing, and the 2 rotors mesh with each other and keep a certain gap when they rotate in the housing through a pair of synchronous reverse rotation high-precision gears. The diagram on the right shows the structure principle of the pump, from diagram I to IV, the rotor rotates in the house and completes 1 suction and discharge process.
The Roots vacuum pump with three-lobe rotors has technical advantages over the traditional two-lobe rotors in terms of pumping efficiency, maximum allowable differential pressure, temperature, vibration, noise and other major performances.

 

Main features

Compared with the traditional two-lobe Roots vacuum pump, there are below advantages:
1. Much higher efficiency, lower temperature, vibration and noise.
2. More stable and reliable, more convenient to use and maintain.
Other features:
1. Lower failure due to the rotors are fixed and no axial run-out.
2. High-precision transmission gear and precision rolling bearing are used, resulting in low noise and smooth operation.
3. The main shaft use special mechanical seal to ensure oil-free pump chamber.
7. Mechanical seal, oil seal, piston ring labyrinth seal and other types of seal can be used for end cover.
8. It is used in pump combinations together with rotary vane vacuum pump, reciprocating pump, liquid ring pump, dry screw pump and other types of backing pumps to meet various process requirements.

Applications

The advantage of Roots vacuum pump is that it has large pumping efficiency even at low inlet pressure, but ordinary Roots vacuum pump can’t be used alone, it must be used in pump combinations together with the backing pumps. The Roots vacuum pump can be started only after the pressure in the system is pumped to the allowable starting pressure of the Roots vacuum pump by the backing pump.
According to different working pressure and process conditions, the backing pump of Roots vacuum pump can be rotary vane vacuum pump, liquid ring vacuum pump, dry screw vacuum pump and so on. The performance of Roots vacuum pumps are different when combination with different backing pumps.
Roots vacuum pumps are mainly used in any vacuum system requiring large pumping speed and rough and medium vacuum (103-10-2Pa), such as: vacuum coating, vacuum welding furnace, vacuum heat treatment furnace, large space simulation test, microelectronics and integrated circuits, lamp and bulb manufacturing, laser manufacturing, vacuum packaging, centralized pumping system, various chemical processing, vacuum degassing vacuum deaeration, vacuum dehydration, vacuum CHINAMFG drying, vacuum distillation.

Product Parameters

Model Nominal pumping speed(50Hz) Ultimate pressure Maximum allowable pressure difference Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Suction Connection size Discharge Connection size Weight Backing pump recommended
L/s Pa Pa Kw rpm mm mm Kg
ZJT-70 70 ≤0.5 ≥1.2*104 1.5 1450 100 80 165 DVP180 or DSP140
ZJT-150 150 ≤0.5 ≥1*104 3 2900 100 80 165 DVP360 or DSP280
ZJT-300 300 ≤0.5 ≥8*103 4 2900 160 100 275 DVP540 or DSP540
ZJT-600 600 ≤0.5 ≥6*103 5.5 2900 200 160 420 DVP540 or DSP540
ZJT-1200 1200 ≤0.05 ≥5*103 11 2900 250 200 980 ZJTQ-300+DVP540
ZJT-2500 2500 ≤0.05 ≥4*103 18.5 2900 320 250 1800 ZJTQ-600+DVP540
ZJT-5000 5000 ≤0.05 ≥3*103 37 1450 300 300 3580 ZJTQ-1200+DVP800

Note:
1. The pumping speed refers to the maximum pumping speed measured at the inlet pressure of the Roots vacuum pump in the range of 67 pa to 2.67 pa under the conditions of the recommended backing pump. (see p Pumping speed diagram)
2. The ultimate pressure is the lowest value of the stable air partial pressure measured at the pump inlet with a compression vacuum gauge after full pumping without any additional container and no air inlet under the condition of the recommended backing pump.
3. The data of the above table is obtained under the condition of using the recommended backing pump, users can choose different backing vacuum pumps according to different situations, but the main performance index will be changed.
 

Pressure diagram

 

 

Dimension

 

Model L L1 L2 L3 H H1 H2 H3 A A1 A2 D D1 D2 N-M d d1 d2 n-m
ZJT-70 730 191 330 360 270 252   40 256   214 Ф80 Ф125 Ф145 8-M8 Ф50 Ф90 Ф110 4-M8
ZJT-150 938 . 273 132 184 350 330 116.5 30 392 358 300 Ф100 Ф145 Ф165 8-M8 Ф80 Ф125 Ф145 8-M8
ZJT-300 1032 323 185 259 405 385 135 40 455 420 350 Ф150 Ф200 Ф225 8-M10 Ф100 Ф145 Ф165 8-M8
ZJT-600 1282 405 220 304 520 495 165 35 587 548 450 Ф200 Ф260 Ф285 12-M10 Ф150 Ф200 Ф225 8-M10
ZJT-1200 1573 473 296 392 650 625 218.5 58 722 678 560 Ф250 Ф310 Ф335 12-M10 Ф200 Ф260 Ф285 12-M10
ZJT-2500 1890 594 440 552 730 700 220 55 858 810 660 Ф320 Ф395 Ф425 12-M12 Ф250 Ф310 Ф335 12-M10

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

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After-sales Service: Online Video Instruction
Warranty: 1 Year
Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Nominal Pumping Speed(50Hz): 5000 L/S
Ultimate Pressure: 0.5 PA

vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

Can Vacuum Pumps Be Used in the Medical Field?

Yes, vacuum pumps have a wide range of applications in the medical field. Here’s a detailed explanation:

Vacuum pumps play a crucial role in various medical applications, providing suction or creating controlled vacuum environments. Here are some key areas where vacuum pumps are used in the medical field:

1. Negative Pressure Wound Therapy (NPWT):

Vacuum pumps are extensively utilized in negative pressure wound therapy, a technique used to promote wound healing. In NPWT, a vacuum pump creates a controlled low-pressure environment within a wound dressing, facilitating the removal of excess fluid, promoting blood flow, and accelerating the healing process.

2. Surgical Suction:

Vacuum pumps are an integral part of surgical suction systems. They provide the necessary suction force to remove fluids, gases, or debris from the surgical site during procedures. Surgical suction helps maintain a clear field of view for surgeons, enhances tissue visualization, and contributes to a sterile operating environment.

3. Anesthesia:

In anesthesia machines, vacuum pumps are used to create suction for various purposes:

– Airway Suction: Vacuum pumps assist in airway suctioning to clear secretions or obstructions from the patient’s airway during anesthesia or emergency situations.

– Evacuation of Gases: Vacuum pumps aid in removing exhaled gases from the patient’s breathing circuit, ensuring the delivery of fresh gas mixtures and maintaining appropriate anesthesia levels.

4. Laboratory Equipment:

Vacuum pumps are essential components in various medical laboratory equipment:

– Vacuum Ovens: Vacuum pumps are used in vacuum drying ovens, which are utilized for controlled drying or heat treatment of sensitive materials, samples, or laboratory glassware.

– Centrifugal Concentrators: Vacuum pumps are employed in centrifugal concentrators to facilitate the concentration or dehydration of biological samples, such as DNA, proteins, or viruses.

– Freeze Dryers: Vacuum pumps play a vital role in freeze-drying processes, where samples are frozen and then subjected to vacuum conditions to remove water via sublimation, preserving the sample’s structure and integrity.

5. Medical Suction Devices:

Vacuum pumps are utilized in standalone medical suction devices, commonly found in hospitals, clinics, and emergency settings. These devices create suction required for various medical procedures, including:

– Suctioning of Respiratory Secretions: Vacuum pumps assist in removing respiratory secretions or excess fluids from the airways of patients who have difficulty coughing or clearing their airways effectively.

– Thoracic Drainage: Vacuum pumps are used in chest drainage systems to evacuate air or fluid from the pleural cavity, helping in the treatment of conditions such as pneumothorax or pleural effusion.

– Obstetrics and Gynecology: Vacuum pumps are employed in devices used for vacuum-assisted deliveries, such as vacuum extractors, to aid in the safe delivery of babies during childbirth.

6. Blood Collection and Processing:

Vacuum pumps are utilized in blood collection systems and blood processing equipment:

– Blood Collection Tubes: Vacuum pumps are responsible for creating the vacuum inside blood collection tubes, facilitating the collection of blood samples for diagnostic testing.

– Blood Separation and Centrifugation: In blood processing equipment, vacuum pumps assist in the separation of blood components, such as red blood cells, plasma, and platelets, for various medical procedures and treatments.

7. Medical Imaging:

Vacuum pumps are used in certain medical imaging techniques:

– Electron Microscopy: Electron microscopes, including scanning electron microscopes and transmission electron microscopes, require a vacuum environment for high-resolution imaging. Vacuum pumps are employed to maintain the necessary vacuum conditions within the microscope chambers.

These are just a few examples of the wide-ranging applications of vacuum pumps in the medical field. Their ability to create suction and controlled vacuum environments makes them indispensable in medical procedures, wound healing, laboratory processes, anesthesia, and various other medical applications.

China factory 5000 L/S Zjt-5000 Tri-Lobe Roots Vacuum Pump   vacuum pump	China factory 5000 L/S Zjt-5000 Tri-Lobe Roots Vacuum Pump   vacuum pump
editor by CX 2024-03-01

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