China OEM 5 PA 354m3/H 7.5kw Drying Oven Dry Screw Vacuum Pump vacuum pump for ac

Product Description

 

Working principle

The vacuum in dry screw pumps is created through 2 parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
 The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.

Pump body and end caps:  high-strength cast iron.
Pump body and end caps:  high strength cast iron.
Screw rotor:                        ductile cast iron.
Anti-corrosion coating:        corrosion-resistant Hastelloy.
Synchronous gears:            alloy steel.
Radial lip seal:                     imported PTFE mixture or
                                            high-temperature resistant fluorine rubber;
Seal bushings:                    stainless steel surface covered with ceramic.

Flow chart

 

Main features

1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free – Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.

The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:

    -Shorten the process cycle and improve production efficiency
    -Reduce water consumption
    -Save energy
    -Improve product quality
    -Can recover solvent by reducing the drying time of products
    -Reduce the cost of wastewater and waste gas treatment

A CASE in a pharmaceutical factory
Process introduction:The penicillin sodium salt solution is fed into the crystallization tank through vacuum. By steam heating, agitator stirring, and adding butanol, the water and butanol in the penicillin solution are pumped into the condenser and condensed into the liquid collecting tank, which can be reused.

Process requirements:
1. The volume of crystallization tank is 7.5m3, and about 4.5m3 penicillin solution is added in the process.
2. Before entering the crystallization tank, the water content of penicillin solution is about 20%, and after crystallization, the water content is required to be about 1%.
3. Vacuum feeding for 2h, then adding butanol for 30min, and then starting to crystallize. The process requires low temperature and fast speed, and the lower the temperature, the better the quality of penicillin. The shorter the reaction time, the better.
4. Vacuum degree requirements: the vacuum degree shall be kept above -0.097MPa. High vacuum degree can reduce the reaction temperature and shorten the reaction time.

The previous vacuum system was 2BE1252+air ejector, which is now transformed into a dry screw vacuum pump. The comparison table of test data is as follows:

vacuum system 2BE1252+ejector DVP 1600 screw pump
Feeding time (h) 2 1.5
Liquid temperature at the beginning of crystallization (ºC) 31.5 16.6
Crystallization time (h) 6 4.5
Time from crystallization to liquid coming out (min) 30 15
Crystal quality average good
Power consumption (KW) 45 37
Water consumption (m3) 26.4 0.72

Economic benefit analysis:

  Cost saving(USD) Remark
Water consumption and treatment 130 Water cost: $0.65/m3, water treatment: 30/m3
Power 15 $0.15/Kwh
Labor, production efficiency 43 Reduced from 6 hour to 4.5 hour
Sum up 188  

Please contact us for a detailed report of economic benefit analysis for your applications! 

 

Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.

Applications

Leak Detection    Metallurgy  Industrial furnace  Lithium Battery
Chemical, pharmaceutical  Wind tunnel test  Power Industry Vacuum coating
Microelectronics industry Drying Process  Packaging and Printing Solar Energy
Exhaust gas recovery       

Product Parameters

Technical data of Variable pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DVP-180 181 2 4 2900 82 8 50 40 280
DVP-360 354 2 7.5 2900 83 10 50 40 400
DVP-540 535 2 11 2900 83 10 50 40 500
DVP-650 645 1 15 2900 84 20 65 50 600
DVP-800 780 1 22 2900 86 30 100 80 800
DVP-1600 1450 1 37 2900 86 40 125 100 1200

Technical data of Constant pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DSP-140 143 5 4 2900 82 10 50 40 240
DSP-280 278 5 7.5 2900 83 20 50 40 350
DSP-540 521 5 15 2900 83 30 65 50 550
DSP-650 617 5 18.5 2900 84 45 65 50 630
DSP-720 763 5 22 2900 85 55 80 80 780
DSP-1000 912 5 30 2900 86 70 100 80 880

Note: The cooling water volume of the dry screw vacuum pump provided in the table is the amount under 20ºC room temperature water. When the dry screw vacuum pump uses cooling device, the cooling water will be increased, the difference of inlet and outlet water temperature is generally controlled below 7ºC is appropriate.

 

Dimension

 

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

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After-sales Service: Online Video Instruction
Warranty: 1 Year
Nominal Pumping Speed(50Hz): 354 M3/H
Ultimate Pressure: 5 PA
Nominal Motor Rating(50Hz): 7.5 Kw
Nominal Motor Speed(50Hz): 2900 Rpm

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

Can Vacuum Pumps Be Used in Laboratories?

Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:

Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:

1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.

2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.

3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.

4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.

5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.

6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).

7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.

Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.

China OEM 5 PA 354m3/H 7.5kw Drying Oven Dry Screw Vacuum Pump   vacuum pump for ac	China OEM 5 PA 354m3/H 7.5kw Drying Oven Dry Screw Vacuum Pump   vacuum pump for ac
editor by Dream 2024-04-29

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